Festo Makes Customers Ready For Energy-Efficient Production

MC-4-Festo-EnergySavingServices-400.jpg

April 14, 2021

The increasing awareness of climate protection, but also high energy prices and rising cost pressure make energy efficiency a core corporate task. In addition, environmentally friendly and CO2-neutral production is increasingly becoming a competitive factor. Festo is meeting the growing demands of customers among others with Festo Energy Saving Services and energy-saving products.
Festo Energy Saving Services (FESS) help automation technology users to produce more energy efficiently in their factories – worldwide. Festo auditors put the entire compressed air system through its paces. Modern compressed air systems are very efficient, but old ones that have grown over many years are not. Festo helps its customers to assess their own system, identify potential savings and propose and implement solutions or improvement measures. Festo is one of the few suppliers worldwide with the know-how – from the compressor to the application.

“The air itself costs nothing. However, the electrical energy required to maintain the pressure in the air system is becoming increasingly expensive. With every leakage or other malfunction, the costs increase, because the more often a compressor has to start, the more energy is consumed. Optimum performance of compressed air systems therefore saves twice: in energy costs and in CO2 emissions,” says Dr Frank Melzer, Member of the Management Board for Product and Technology Management. In addition, the holistic consideration of the energy efficiency of the plants, including their compressed air systems, is also intended to increase machine availability and thus production reliability. Depending on the size and number of audited plants, up to several thousand tons of CO2 and thus energy costs in the six-digit range can be saved per year.

Festo32Press32Picture32Dr32Frank32Melzer.jpg

AI-based compressed air monitoring

A new addition to the portfolio is a monitoring system that Festo implements permanently at the customer’s premises. The entire compressed air is constantly monitored via built-in sensors, such as flow and pressure sensors. The measured values are recorded, processed and visualised for the user in an AI-based software solution developed by Festo. This provides the customer with permanent condition monitoring of their system. The system reports deviations and faults in good time so that they can be rectified by adjustments or repairs.

With Festo Energy Saving Services, customers analyse and optimise their entire compressed air system in accordance with the ISO 11011 standard, to which Festo was the first company in the world to be certified for compressed air audits by TÜV Süd.

FESS32Leckageortung_0.jpg

Technology-neutral design

For an energy-optimised system design, Festo offers both a complete pneumatic and an electric portfolio with comparative calculations for both drive types. “What is the most energy-efficient solution depends on the application. Thanks to our pneumatic, electric and combined solutions, we can select the best and most sustainable solution for our customers in each case – this is what sets Festo apart,” says Dr Frank Melzer.

Intelligent products save energy

MC-4-Festo-MSE6C2MModule-400.jpg

Digitalisation is an important enabler for transforming industrial production in a climate-neutral way. “Through sensor technology, controllers, software and AI, we make pneumatics intelligent and thus increase efficiency for the customer. In this way, we are paying dividends in terms of energy efficiency, resource conservation and productivity,” says Dr Frank Melzer. For example, with the digital valve terminal VTEM, which controls the energy supply according to demand. In addition, integrated pressure sensors can provide information on leakage conditions. These are interpreted decentrally on the controller and recommend planned maintenance cycles for the system to the customer in good time. VTEM works with energy-saving piezo valves. These consume 20 times less energy with a 20 times longer service life, they are quiet and yet highly precise for controlling the smallest flow rates.

Pulsventil32VSVA_0.jpg

Another smart product is the C2M energy efficiency module, which combines pressure regulator, on-off valve, sensor technology and fieldbus communication in one unit. It monitors compressed air consumption, shuts off the compressed air during non-production periods after a defined waiting time and prevents the system pressure from falling below a defined standby pressure level.

Vakuumsaugd252se32OVEM_2.jpg

The pulse valve VSVA is one of the newly developed, particularly energy-efficient products used for cleaning chips or dust, drying and transporting parts. Due to the pulsating blowing, the blowing impulse is stronger than with continuous air flow. By suspending the blowing process, up to 80 percent energy is saved.

In the field of modern vacuum generators, Festo has the OVEM vacuum generator in its portfolio. It has an integrated air-saving circuit and can monitor the vacuum pressure. Once this is reached, it switches off vacuum generation – up to the point where the correct vacuum has to be built up again. This is because a constant vacuum pressure is not necessarily required to hold objects securely with vacuum. For smooth surfaces, the air-saving circuit is particularly efficient and reduces air consumption by up to 60 percent.

Source

Related Articles


Latest Articles

  • Advanced Barcode Technology for Traceability 4.0 and Supply Chain Precision

    Advanced Barcode Technology for Traceability 4.0 and Supply Chain Precision

    October 30, 2024 Omron is a market leader in barcode verification and compliance solutions. In an era where efficiency and accuracy are paramount, the latest advancements in barcode technology are setting new standards for seamless traceability. With enhanced imaging capabilities and adaptive lighting, these innovative solutions are designed to tackle the most challenging conditions in… Read More…

  • Rethink Robotics Rises from the Ashes, Better, Faster, Stronger

    Rethink Robotics Rises from the Ashes, Better, Faster, Stronger

    October 28, 2024 By Krystie Johnston Rethink Robotics is making a powerful comeback. They recently relaunched, rebranded, and revealed a new lineup of products at IMTS 2024. Their Rethink Reacher cobots have been designed for precision and performance, their Rethink Ryder autonomous mobile robots (AMRs) offer effortless efficiency, and their Rethink Riser elevates operations by… Read More…


Featured Article

Revolutionizing Material Movement with Autonomous Mobile Robots

Revolutionizing Material Movement with Autonomous Mobile Robots

In today’s fast-paced manufacturing and logistics industries, the need for efficient and flexible material movement solutions has never been greater. Traditional methods like conveyor systems, forklifts, and manual pushcarts have served us well, but they come with limitations.

That’s why Omron is thrilled to announce the launch of their game-changing MD Series of Autonomous Mobile Robots (AMRs). Read more


Products

  • Maxon Adds New Dynamism to Robotic Servo Motors

    November 4, 2024 Advanced Compact Motors and Gearheads for High-Performance Robotics Electromate, one of Canada’s premier distributors of motion control solutions, is proud to announce the release of maxon’s EC Frameless DT50 Motor and ECX Flat Series DC Motors and Gearheads, designed to meet the demands of modern robotics and automation systems. The EC and… Read More…

  • Festo Introduces VTUX, Its New Flagship Valve Terminal for Today and Tomorrow

    November 1, 2024 Festo, which launched the world’s first valve terminal over 35 years ago and has continually been the leading developer of the concept, has introduced its groundbreaking new flagship terminal, the VTUX. The VTUX platform can serve as I/O, remote I/O, and decentralized I/O. These compact and rugged IP65/67-rated terminals can be located… Read More…