|

ANCA’s ULTRA Range Delivers High Quality/High Performance Cutting Tools-Part 3

Setpember 2023

ANCA’s ULTRA Range Delivers High Quality/High Performance Cutting Tools-Part 3

Software for tool runout compensation ensures long tool life and efficient cutting

By: Thomson Mathew, MX & Software Product Manager ANCA

It’s a well-known fact that maintaining consistency in batch grinding and compensating for tool runout is an essential feature of a successful tool. ANCA’s Tool Runout Compensation is the solution.

When an operator sets up a machine to grind cutting tools or load a cutting tool into a collet, it’s important to make sure tool runout after grinding is perfect. One option is to buy an expensive collet adapter to achieve this, However, it takes a long time to set up and make sure the radial and axial runout is maintained.

Automatic tool runout compensation uses the standard Renishaw probe to check the tool blank in 3 planes, digitizes the actual centerline of the tool, and then compensates the entire kinematic to grind relative to grind relative to that center, rather than the centerline of the work head. Because we’re correcting for runout at a system level, the resulting grind is nearly flawless under a couple of microns, without even leaving a mark on the cutting edges, even though you’re moving all the axes together to get that tool.  

If there is misalignment in the loading/unloading, the tool can be digitized after the tool is loaded before grinding. Thus, all tools are measured and compensated for runout to ensure the entire batch is under 0.002 millimetres. This specialized software for tool runout compensation ensures long tool life and efficient cutting by measuring and compensating radial and axial runout, reducing setup time.  

Stay tuned for part four.

To see a breakdown of some of the key features

Source

More Information

MX7 ULTRA

Related Story

Unleash the Power of Precision: ANCA’s FX7 ULTRA Offers Unparalleled Accuracy For Small Tools Down to 0.1mm

New software, hardware and design features significantly improve surface finish, accuracy, and controlled runout, ensuring batch consistency from the first ground tool to the last. These advancements ensure that the FX7 ULTRA is the go-to solution for precision grinding in industries that rely on small tools, including electronics, telecommunications, medical devices, aerospace, automotive, diemold, and general machining.

Related Articles


Latest Articles

  • Vention Introduces AI, Making Adoption of Automation Easier

    December 20, 2024 By Krystie Johnston Vention has been on a mission to democratize automation since 2016. Etienne Lacroix, Founder and CEO of Vention, realized he could leverage software and technology to productize automation, making it more accessible to everyone. While working as an engineer and integrating systems for manufacturers, he noticed added costs and… Read More…

  • Machine Man Reflects on 50 Years In a Challenging But Rewarding Field

    December 18, 2024 Pat McCluskey’s machine design and build experience at ANCA has fuelled manufacturing exports for Australia for half a century For a half-century, ANCA has made the machines that make the tools that make the world go around. One half of its founding pair, Pat McCluskey, has designed many grinding machine tools in… Read More…


Featured Article

Revolutionizing Material Movement with Autonomous Mobile Robots

Revolutionizing Material Movement with Autonomous Mobile Robots

In today’s fast-paced manufacturing and logistics industries, the need for efficient and flexible material movement solutions has never been greater. Traditional methods like conveyor systems, forklifts, and manual pushcarts have served us well, but they come with limitations.

That’s why Omron is thrilled to announce the launch of their game-changing MD Series of Autonomous Mobile Robots (AMRs). Read more


Products

  • Digital Revolution in Transformer Substations

    December 20, 2024 The energy sector is under a lot of pressure. German distribution grid operators need to get their infrastructure ready for the energy transition and fast. By 2030, some 80 percent of electricity is to be generated from renewable sources. A pilot project at naturenergie netze GmbH is demonstrating how transformer substations can… Read More…

  • Siemens Xcelerator: Eplan and Siemens Enable Seamless Data Interoperability in Machine Engineering

    December 20, 2024 Siemens and Eplan will make engineering and production processes for customers in machine and line building more efficient. • Seamless data exchange between Siemens’ Teamcenter® X software, TIA-Selection Tool and the Eplan software• Collaboration improves tool chain in machine engineering• Machine builders can realize their projects in construction, operation and expansion faster… Read More…